Insulating Mats

Typical Features:

• Confirming to IS: 15652:06 Tested by Electrical Research and Development Association(ERDA).
• Tests and specifications also meet BS 921, IEC 61II1, ASTM.
• For both A.C. and D.C. applications. Di-electric Strength 65kV (65000 volts).
• AC proof Voltage up to 36 kV(ac)rms.
• Low ami Extreme Low Temperature resistant.
• Acid, Diesel and Transformer oil proof.
• Flame Retardant. Good Ageing properties.
• High Insulation resistance with 10,00,000 MW on 500V Megger.
• High tensile strength and elongation properties.
• Leakage Current max. 10 mA.

Which one should I choose?

The grade of mat you should choose depends on the level of protection you require.

Tycoon Life Saver “3300 Volt protection”.

If your switchgear is single phase (415V-3300V) we suggest you a useful 90% safety margin by specifying 3300 volt protection.

This grade of matting will protect personnel up to its maximum working voltage of 3300 volts and the mats are 100% electronically tested to 30000 volts (Di-Electric Strength) in accordance with the test methods laid down by IS:2584.

Tycoon Life Saver “11000 Volt protection”.

If your switchgear is three phase (11000 volts) we suggest you a useful 90% safety margin by specifying 11000 volt protection.

This grade of matting will protect personnel up to a maximum working voltage of 11000 Volts and is 100% electronically tested to 45000 volts (Di -Electric Strength) in accordance with the test methods laid down by IS:2584.

Tycoon Life Saver “33000 Volt protection”.

If your switchgear is three phase (33000 volts) we suggest you a useful 90% safety margin by specifying 33000 volts protection.

This grade of matting will protect personnel up to its maximum working voltage of 33000 volts and the mats are 100% electronically tested to 65000 volts (Di -Electric Strength) in accordance with the test methods laid down by IS:2584.

What is IS: 15652:06?

IS:15652 is Indian Standard Specification for rubber insulating mats for electrical purposes. It deals with insulating mats made of elastomer (that includes rubbers, latex and elastomeric compounds that may be natural or synthetic or a mixture or a combination of both) for use as floor covering for the protection of workers on ac and dc installations with the system voltages up to 33kV ac and 240 V dc. As standard defines:-

• Composition
• Construction
• Thickness, Length and Width
• Workmanship and finish
• Performance requirements
• Embossed marking with TSI mark, Brand name & CM/L No. on each meter.

Key requirements of the standard stipulate that

• 100% of the mat is tested at Di -Electric strength for 1 minute with the leakage current.
• The mat is clearly marked with the class, test standard, date and identification mark of the manufacturer.
• The mat dimensions always meet the specification.
• The rubber compound meets the physical property requirements.

You can purchase a copy of IS: 15652:06 from the Bureau of Indian Standards.

What sizes is it available in Tycoon Life Saver?

The working voltage and preference for specification will dictate the thickness of mat you require.

Width

• TYCOON “LIFE SAVER” standard width is 1000 mm.

Be aware that IS: 15652 stipulates that; “Mats shall have a minimum width of 1000 mm to accord with the regulations concerning the minimum width of a working platform or passage way associated with a switchboard on which there are exposed live conductors (for voltages up to 33000 V).

Length

• TYCOON “LIFE SAVER”standard length of electrical matting are 2000 mm, 5000mm, 10000mm or in multiples.

Cut lengths: – We can cut lengths of electrical safety mat to your required size if you want to buy less than 2000 mm. i.e. the smallest Tycoon “Life Saver” Insulating mats manufacturer, electrical safety mat you should consider using should be not less than 1000 mm x 1000 mm as per IS: 15652 clause 11.1.3

NOTE: It is highly recommended that the mat be replaced in a stipulated time for optimum performance.

Technical Data Sheet

Below you will find the specification of our mats:

Product Data Sheet: Tycoon “Life Saver” Electrical Safety Mat.

Product: Electrical Safety Mats – 415 Volt – 33000 Volt (Working).

General Description: Natural / Synthetic rubber based electrical mat with continuous diamond and corrugated pattern providing safe working from 415 Volt to 33000 Volt equipments.

CLASS “A” Tycoon “Life Saver” Electrical Safety Mat (hyper link)

Physical Properties	Test	Specified	Observed
Before Ageing	Tensile Strength Elongation at Break	Min. l5 N/mm2 Min. 250%	15.24N/mm2 653%
After Ageing	Tensile Strength Elongation at Break Ambient Temperature	Min. 75% Min. 75% -40°C to 55°C	81 80 No Visible Crack

Di-electric Properties

Physical Properties	Test	Specified	Observed
	Di-electric Strength	Min. 30kV	33kV
	ac Proof Voltage	Min. 10kV	15kV
	Leakage Current	Max. 10mA	0.05mA
	Insulation Resistance with water	Min. 1 x 105	2.5x 105

 CLASS “B” Tycoon “Life Saver” Electrical Safety Mat (hyper link)

Physical Properties	Test	Specified	Observed
Before Ageing	Tensile Strength Elongation at Break	Min. l5 N/mm2 Min. 250%	15.3 N/mm2 630%
After Ageing	Tensile Strength Elongation at Break Ambient Temperature	Min. 75% Min. 75% -40°C to 55°C	95 96 No Visible Crack

Di-electric Properties

Physical Properties	Test	Specified	Observed
	Di-electric Strength	Min. 30kV	48 kV
	ac Proof Voltage	Min. 10kV	25kV
	Leakage Current	Max. 10mA	0.05mA
	Insulation Resistance with water	Min. 1 x 105	2.5 x 109

 CLASS “C” Tycoon “Life Saver” Electrical Safety Mat (hyper link)

Physical Properties	Test	Specified	Observed
Before Ageing	Tensile Strength Elongation at Break	Min. l5 N/mm2 Min. 250%	15.2 N/mm2 610%
After Ageing	Tensile Strength Elongation at Break Ambient Temperature	Min. 75% Min. 75% -40°C to 55°C	95 96 No Visible Crack

Di-electric Properties

Physical Properties	Test	Specified	Observed
	Di-electric Strength	Min. 65 kV	70 kV
	ac Proof Voltage	Min. 36 kV	40 kV
	Leakage Current	Max. 10mA	0.05mA
	Insulation Resistance with water	Min. 1 x 105	2.8 x 109

Comparison Chart of tycoon

S.No.	Clause	Tycoon Insulating Mats IS: 15652	Clause	Insulating Mat IEC 61111	PVC/ Poly Mat
1.	Scope	Elastomer ‘Rubber’		Elastomer ‘Rubber’	PVC Compound
2.	6.3	Max. Thickness to Prevent Voltage	6.3	Max. Thickness to Prevent Voltage	Risk on Minimum Thickness.
3.	8.2.1	Insulation Resistance with water 1600000 MΩ	Fig-3	Insulation Resistance with water 1500000MΩ	Insulation Resistance with Water 1400000MΩ
4.	8.2.2	100% Leakage Current proof on maximum value when measured	7.3.2	100% Leakage Current proof on maximum value when measured as per IEC 0.05mA	Leakage Current proof on maximum value when measured 0.10mA.
5.	8.4.1	100% Flame Retardence extinguish with in 5 sec. after removal of blue flame.	7.6.1	100% Flame Retardence extinguish with in 5 sec. after removal of blue flame.	Flame Retardence docs not extinguish in 5 seconds after removal of blue flame
6.	Visible	100% Absorption of moisture proof mat.	Visible	100% Absorption of moisture proof mat.	Cannot say due to fix by rubber adhesive.
7.	8.4.2	100% Low Temperature resistance in (-10°C)	7.6.2	100% Low Temperature resistance in (-10°C)	Cannot say due to fix by rubber adhesive.
8.	8.6	100% Extreme Low Temp. resistance in (-40°C)	8.2	100% Extreme Low Temp, resistance in (-40°C)	Not suitable for Extreme Low Temp, resistance.
9.	5.2	Diamond aberration lo avoid slippery effects.	6.4	Cloth aberration to avoid slippery effects.	Cannot say due to hard PVC compound.
10.	Visible	Elegant/Aesthetic Look	Visible	Elegant/ Aesthetic Look	Normal.
11.	8.2.4	Tested on AC proof voltage up to 36 kV ac(rms)for 3 Minutes	7.4.2.1	Tested on AC proof voltage up to 36 kV ac(rms) for 3 Minutes	Tested on AC proof voltage up to 36 KV ac(rms) for 3 Minutes.
12.	9.1 & 9.2	Embossed marking of ISI Mark, Class, CM/L No. Mfg. Identity on each meter.	Embossed marking of IEC Mark,	Class, IEC No., Mfg. Identity on each meter  No embossing of ISI Mark,	Class, CM/L No., Mfg. Identity on each meter
13.	11.1.3	Available in 1Mtr. x 1Mtr. with ISI mark, Class, CM/L No., Mfg. Identity on each Mtr.	6.5.1	Available in 1Mtr. x 1Mtr. with IEC Mark, Class, IEC No.,Mfg. Identity on each Mtr.	Not available in 1Mtr. x 1Mtr. with ISI Mark, Class, CM/L No., Mfg. Identity on each Mtr.
14.	Annex A-l(B)	Tested by accredited lab Electrical Research & Development Association,	Vadodara (ERDA)	Annex (F)        Tested by accredited lab as per International standard	IEC: 61111            Tested by independent laboratory.
15	Visible	Flexible & Durable to provide long use for life saver.	Visible	Flexible & Durable to provide long use for life saver.	Not possible due to fixed with ordinary rubber adhesive.
16.	Visible	Cost effective	Visible	Expensive due to import	Expensive due to fix by adhesive.
17.	Visible	Smooth on floor without its movement during use	Visible	Smooth on floor without its movement during use	Cannot say to be smooth due to fixed by rubber adhesive.
18.	Visible	Eco-friendly Bio-degradable	Visible	Bio-degradable            Non Eco-friendly	Non Bio-degradable
19.	Visible	Ground treatment not requirement	Visible	Ground treatment not requirement	Ground treatment required with high cost.
20.	Visible	Easy to remove and install	Visible	Easy to remove and install	Involves high cost and time to remove and install.
21.	Visible	Storage in any atmospheric condition	Visible	Storage in any atmospheric condition	Rigidity increases or decreases if not stored at ambient temperature.
22.	Acceptability;	Reliability Standard Worldwide-Germany UK, America, Since 1969 in India IS:15652, IEC:61111, BS:921, ASTM,	Acceptability	Worldwide-Germany UK, America, Since 1969 in India IS:15652, IEC:61111, BS:921, ASTM,	Reliability StandardEuropean Countries Since 2002 IEC:61111PVC no where Recently Tried No Standard

Icons denote certain characteristics and functionality associated with a specific mat.

Mat designed to provide added traction and safety by incorporating aggressive surface patterns and textures.

 

Mat that’s specially formulated to absorb static electricity.

 

 

Mat that’s available in custom sizes and or lengths.

 

 

An open construction design that allows moisture and debris to drain through, providing secure footing especially in wet environments.

 

Mat suitable for use in food processing plants.

 

 

Mat suitable for use in kitchens, bars and other food service areas where durability, grease resistance and drainage are a priority.

 

Heavy-duty construction designed to act as a first line of defense against tracked-in dirt by scraping soil and moisture from shoes.

 

Mats made from durable rubber compounds that can be used in areas where welding takes place.

Rubber Products

Thank you for your purchase of this tycoon life saver electrical safety mats product. You must follow this maintenance instructions to comply with the product warranty requirements.

When must the mat be cleaned?

Daily, depending on usage.

How should 1 clean the mat?

Scrubed thoroughly with a brush and rinse with the warm water.

What should I use to clean the mat?

Mix mild detergen or non-butyl degreser with the warm water.

Important:

• Do not uses bleach or any butyl based degreaser regardless of where the mat is used. Uses of this chemical will void the product warranty.
• Exposing the Mat to any other chemicals may adversely effect the service of this product.
• Improper cleaning, handling, folding or use of commercial diswasher for cleaning mats with shortern expected useful life of the mat or may void the warranty.

Failure to comply with these instructions may void the product warranty.